We are looking for an experienced Chief Operating Officer to lead Foundry and Machine Shop operations, with full responsibility for P&L, EBITDA, manufacturing excellence, capacity, quality, delivery, cost reduction and customer satisfaction across the business.
The position requires a BE/B.Tech graduate in Mechanical, Metallurgy or Production Engineering with approximately 20–30 years of progressive manufacturing experience, preferably gained in large-scale foundry and precision machining operations serving automotive and Tier-1 customers. The candidate should have strong knowledge of Lean, TPM and Six Sigma, a proven record in turnaround, margin improvement and cost reduction, and the ability to build and lead a high-performing leadership team.
Key Responsibilities
- Take complete P&L and operational ownership of Foundry and Machine Shop operations, including EBITDA, revenue, cost and operating performance.
- Drive end-to-end manufacturing excellence, productivity, OEE, capacity and throughput.
- Lead foundry and precision machining operations with a focus on yield, cycle time, quality and delivery.
- Drive Lean, TPM, Six Sigma, automation and Industry 4.0 initiatives across the plant.
- Ensure on-time delivery above 98%, robust quality systems and strong OEM and Tier-1 customer satisfaction.
- Drive cost reduction across energy, manpower, tooling, yield, scrap and conversion cost.
- Lead capacity planning, CAPEX, technology upgrades and plant scalability.
- Optimise the complete value chain from raw material to casting, machining and finished product.
- Lead customer escalations, audits and critical quality or delivery issues.
- Build a high-performance leadership team with strong accountability, ownership and succession capability.
- Drive strategic growth through new programs, localisation, technology and capacity expansion.
- Benchmark operations against global manufacturing best practices and deliver measurable transformation.
- Report to the CMD / ED on business performance, key KPIs and strategic priorities.
Ideal Candidate Profile
- BE/B.Tech in Mechanical, Metallurgy or Production Engineering with approximately 20–30 years of relevant experience; MBA or Executive Management Program preferred.
- Proven experience heading large-scale foundry and machining operations in automotive or Tier-1 manufacturing.
- Demonstrated success in turnaround, margin improvement, cost reduction and operational transformation.
- Strong P&L management skills, with a track record of EBITDA improvement.
- Hands-on understanding of casting and precision machining, including yield, scrap, cycle time and conversion cost.
- Strong experience in Lean, TPM and Six Sigma, with the ability to deliver OEE above 85% and capacity utilisation above 90%.
- Experience in CAPEX planning, technology upgrades and capacity expansion.
- Strong understanding of quality systems, customer PPM, OEM and Tier-1 audits, supply chain and customer management.
- Ability to lead large teams while building leaders, ownership and strong accountability.